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SPECIFICATION FOR PRESSURE VESSEL PLATES, HEAT-TREATED, CARBON-MANGANESE-SILICON STEEL, FOR MODERATE AND LOWER TEMPERATURE SERVICE

SA-738/SA-738M-2023

(Identical with ASTM Specification A738/A738M-19.)

1. Scope

1.1 This specification covers heat-treated carbon-manganese-silicon steel plates intended for use in welded pressure vessels at moderate and lower temperature service.

1.2 Material under this specification is available in four strength levels, 75 ksi [515 MPa], 85 ksi [585 MPa], 80 ksi [550 MPa], and 90 ksi [620 MPa] minimum ultimate tensile strengths.

1.3 The maximum thickness of plates for Grades A, B, and C is limited only by the capacity of the chemical composition and heat treatment to meet the specified mechanical property requirements; however, current practice normally limits the maximum thickness of plates furnished under this specification to 6 in. [150 mm] for Grade A, 4 in. [100 mm] for Grade B, and 6 in. [150 mm] for Grade C. The maximum permitted nominal thickness is 1.5 in. [40 mm] for Grade D and 2 in. [50 mm] for Grade E.

1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.

1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

2. Referenced Documents

2.1 ASTM Standards:

3. General Requirements and Ordering Information

3.1 Material supplied to this material specification shall conform to Specification A20/A20M. These requirements outline the testing and retesting methods and procedures, permitted variations in dimensions, and mass, quality and repair of defects, marking, loading, and ordering information.

3.2 In addition to the basic requirements of this specification, certain supplementary requirements are available when additional control, testing, or examination is required to meet end use requirements. The purchaser is referred to the listed supplementary requirements in this specification and to the detailed requirements in Specification A20/A20M.

3.3 If the requirements of this specification are in conflict with the requirements of Specification A20/A20M, the requirements of this specification shall prevail.

4. Manufacture

4.1 Steelmaking Practice

The steel shall be killed and shall conform to the fine austenitic grain size requirement of Specification A20/A20M.

5. Heat Treatment

5.1 Grade A plates 2.5 in. [65 mm] and under in thickness shall be supplied in the normalized condition or in the quenched and tempered condition at the option of the manufacturer.

5.2 Grade A plates over 2.5 in. [65 mm] in thickness and Grade B, Grade C, Grade D, and Grade E plates in all thicknesses shall be quenched-and-tempered.

5.3 When plates are tempered, the minimum tempering temperature shall be 1100°F [595°C].

6. Chemical Requirements

6.1 The steel shall conform to the chemical requirements shown in Table 1 unless otherwise modified in accordance with Supplementary Requirement S17, Vacuum Carbon-Deoxidized Steel in Specification A20/A20M.

TABLE 1 Chemical Requirements
Element Composition, %
Grade A Grade B Grade C Grade D Grade E
Carbon, maxA 0.24 0.20 0.20 0.10 0.12B
Manganese:
Heat analysis
1.5 in. [40 mm] and under 1.50 max 0.90–1.50 1.50 max 1.00–1.60 1.10–1.60B
Over 1.5 to 2.0 in. [40 to 50 mm] 1.50 max 0.90–1.50 1.50 max C 1.10–1.60B
Over 2.0 to 2.5 in. [50 to 65 mm], incl 1.50 max 0.90–1.50 1.50 max C C
Over 2.5 in. [65 mm] 1.60 max 0.90–1.60 1.60 max C C
Product analysis
1.5 in. [40 mm] and under 1.62 max 0.84–1.62 1.62 max 0.92–1.72 1.02–1.72B
Over 1.5 to 2.0 in. [40 to 50 mm], incl 1.62 max 0.84–1.62 1.62 max C 1.02–1.72B
Over 2.0 to 2.5 in. [50 to 65 mm], incl 1.62 max 0.84–1.62 1.62 max C C
Over 2.5 in. [65 mm] 1.72 max 0.84–1.72 1.72 max C C
Phosphorus, maxA 0.025 0.025 0.025 0.015 0.015
Sulfur, maxA 0.025 0.025 0.025 0.006 0.006
Silicon:
Heat analysis 0.15–0.50 0.15–0.55 0.15–0.50 0.15–0.50 0.15–0.50
Product analysis 0.13–0.55 0.13–0.60 0.13–0.55 0.13–0.55 0.13–0.55
Copper, max:
Heat analysis 0.35 0.35 0.35 0.35 0.35
Product analysis 0.38 0.38 0.38 0.38 0.38
Nickel, max:
Heat analysis 0.50 0.60 0.50 0.60 0.70
Product analysis 0.53 0.63 0.53 0.63 0.73
Chromium, max:
Heat analysis 0.25 0.30 0.25 0.25 0.30
Product analysis 0.29 0.34 0.29 0.29 0.34
Molybdenum, max:
Heat analysis
1.5 in. [40 mm] and under 0.08 0.20 0.08 0.30 0.35
Over 1.5 in. [40 mm] 0.08 0.30 0.08 C C
Product analysis
1.5 in. [40 mm] and under 0.09 0.21 0.09 0.33 0.38
Over 1.5 in. [40 mm] 0.09 0.33 0.09 C C
Vanadium, max:
Heat analysis 0.07D 0.07 0.05 0.08 0.09
Product analysis 0.08D 0.08 0.05 0.09 0.10
Columbium (niobium),G max:
Heat analysis 0.04D 0.04 ... 0.05 0.05
Product analysis 0.05D 0.05 ... 0.06 0.06
Columbium (niobium)G plus vanadium, max:
Heat analysis 0.08D 0.08 ... 0.11 0.12
Product analysis 0.10D 0.10 ... 0.12 0.13
Titanium, maxA ... ... ... E F
Boron, maxA ... ... ... 0.0007 0.0007
Aluminum, minA ... ... ... 0.020 total or 0.015 acid solubleE 0.020 total or 0.015 acid solubleF

A Applies to both heat and product analyses.

B For each reduction of 0.01 percentage point below the specified maximum for carbon, an increase of 0.06 percentage point above the specified maximum for manganese is permitted, up to a maximum of 1.85 % by heat analysis, and 1.99 % by product analysis.

C Not applicable because of maximum thickness.

D Vanadium and columbium (niobium)G may be added only by agreement between the manufacturer and the purchaser.

E By agreement between the manufacturer and the purchaser, the steel may be produced with titanium, in which case the minimum aluminum content shall not apply. If this option is exercised, the titanium content, by heat analysis, shall be 0.006 % to 0.03 %, and the titanium content for the heat and product analyses shall be reported on the test report.

F By agreement between the manufacturer and the purchaser, the steel may be produced with titanium, in which case the minimum aluminum content shall not apply. If this option is exercised, the titanium content, by heat analysis, shall be 0.006 % to 0.03 % inclusive and the titanium content for the heat and product analyses shall be reported on the test report.

G Columbium and niobium are interchangeable names for the same element and both names are acceptable for use in A01 specifications.

7. Mechanical Requirements

7.1 Tension Test Requirements

7.1 The plates as represented by the tension test specimens shall conform to the requirements of Table 2.

TABLE 2 Tensile Requirements
Grade
Grade A Grade B Grade C Grade D Grade E
Tensile strength, ksi [MPa]
1.5 in. [40 mm] and under 75–95 [515–655] 85–102 [585–705] 80–100 [550–690] 85–105 [585–724] 90–110 [620–760]
Over 1.5 to 2.0 in. [40 to 50 mm], incl 75–95 [515–655] 85–102 [585–705] 80–100 [550–690] A 90–110 [620–760]
Over 2.0 to 2.5 in. [50 to 65 mm] 75–95 [515–655] 85–102 [585–705] 80–100 [550–690] A A
Over 2.5 to 4 in. [65 to 100 mm], incl 75–95 [515–655] 85–102 [585–705] 75–95 [515–655] A A
Over 4 in. [100 mm] 75–95 [515–655] 85–102 [585–705] 70–90 [485–620] A A
Yield strength, min, ksi [MPa]
1.5 in. [40 mm] and under 45 [310] 60 [415] 60 [415] 70 [485] 75 [515]
Over 1.5 to 2.0 in. [40 to 50 mm], incl 45 [310] 60 [415] 60 [415] A 75 [515]
Over 2.0 to 2.5 in. [50 to 65 mm], incl 45 [310] 60 [415] 60 [415] A A
Over 2.5 to 4 in. [65 to 100 mm], incl 45 [310] 60 [415] 55 [380] A A
Over 4 in. [100 mm] 45 [310] 60 [415] 46 [315] A A
Elongation in 2 in. [50 mm], min, %
1.5 in. [40 mm] and under 20 20 22 20 20
Over 1.5 to 4 in. [40 to 100 mm], incl 20 20 22 A A
Over 4 in. [100 mm] 20 20 20 A A

A Not applicable.

B See Specification A20/A20M for elongation requirement adjustments.

7.1.1 For nominal plate thicknesses of ¾ in. [20 mm] and under, the 1.5-in. [40-mm] wide rectangular specimen may be used for the tension test and the elongation may be determined in a 2-in. [50-mm] gage length that includes the fracture and shows the greatest elongation.

8. Keywords

8.1 pressure-containing parts; pressure vessel steel; steel plates; steel plates for pressure vessel applications

SUPPLEMENTARY REQUIREMENTS

Supplementary requirements shall not apply unless specified in the purchase order. A list of standardized supplementary requirements for use at the option of the purchaser is included in Specification A20/A20M. Several of those considered suitable for use with this specification are listed by title. Other tests may be performed by agreement between the supplier and the purchaser:

  • S1. Vacuum Treatment
  • S2. Product Analysis
  • S3. Simulated Post-Weld Heat Treatment of Mechanical Test Coupons
  • S4. Additional Tension Test
  • S5. Charpy V-Notch Impact Test
  • S6. Drop Weight Test (for Material 0.625 in. [16 mm] and Over in Thickness)
  • S9. Magnetic Particle Examination
  • S12. Ultrasonic Examination in accordance with Specification A578/A578M
  • S20. Maximum Carbon Equivalent for Weldability

APPENDIX

(Nonmandatory Information)

XI. CHARPY V-NOTCH IMPACT TEST

X1.1 The energy values below are shown only for information as to the guarantees that are generally available. Mandatory conformance to any of the values listed is a matter of agreement between the purchaser and the manufacturer.

X1.1.1 Longitudinal—20 ft·lbf [27 J] at -50°F [-45°C].

X1.1.2 Transverse—20 ft·lbf [27 J] at -20°F [-30°C].